AI assistance system for automated assembly processes

Identify automation potential before parts are manufactured.

Starting situation

For the Fraunhofer Institute for Production Technology and Automation IPA, evia developed an AI assistance system for evaluating components for automated assembly processes as part of the KIMont research project.

The solution analyzes CAD models already in the design phase and identifies optimization potential for automated manufacturing and assembly processes. This allows for early detection and improvement of challenges related to handling, positioning, and joining.

Challenges

Groups of four are working on a common project.

Evaluate abstract component properties

Geometries and properties from CAD models had to be analyzed automatically.

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Recognize potential early

Optimization opportunities should be visible even before production.

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Training AI models reliably

Neural networks had to deliver valid results for different component types.

Groups of four are working on a common project.

Consider complex production requirements

Handling, positioning, and availability had to be included in the assessment.

A young man is sitting at a computer in an office, programming.

Provide scalable AI infrastructure

The training and AI services had to be operated with high performance and flexibility.

A young man is sitting at a computer in an office, programming.

Connecting research and practice

The solution should not only work theoretically but also be directly integratable into industrial processes.

Solution

People stand in thick winter clothing in a queue in front of a building.
  • Development of an AI assistant system for analyzing CAD components
  • Automated Assessment of Automation Potentials in Assembly Processes
  • Training and Deployment of Neural Networks with TensorFlow Serving
  • Integrating AI Models into a Scalable Kubernetes Architecture
  • Expansion of the platform with additional evaluation and analysis functions
  • Support for designers through data-based optimization recommendations

What our expert says

Steffen Tauber
Head of Research

„Designing a component and being able to assemble it automatically are two different things. In the KIMont project with the Fraunhofer IPA, we developed an AI system that closes this gap: CAD models are already checked for handling, positioning, and joinability during the design phase. This way, problems land on the designers“ desks during the design phase – and not in production, where they are ten times more expensive.“

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